HI-TAK^® Connector Gaskets

Pre-Cured Polyurethane Conductive Connector Gaskets for Electrical and Pass-Through Sealing

Av-DEC HI-TAK polyurethane conductive connector gaskets are specifically designed to seal electrical connectors and mechanical pass-through interfaces in aircraft structures. These pre-cured gasket systems provide reliable environmental sealing at connector interfaces while eliminating the cure time and variability associated with traditional sealants.

HI-TAK connector gaskets are polyurethane-based and incorporate an aluminum mesh carrier to provide a low-resistance electrical bonding path where grounding is required. Die-cut construction ensures consistent fit and full surface contact around connector flanges, helping prevent moisture intrusion and corrosion at critical electrical interfaces. These gaskets are used during installation, repair, and routine maintenance across commercial, military, and corporate aircraft.

Connector gaskets are commonly used in lieu of sealant to reduce installation time and simplify future maintenance. These gasket systems are designed to:

• Seal electrical and avionics connectors against moisture and environmental exposure
• Provide corrosion protection at connector flanges and penetration points
• Maintain electrical bonding and grounding continuity
• Reduce rework and aircraft downtime during maintenance events

High-Performance Gaskets for Connector and Penetration Interfaces

Av-DEC HI-TAK connector gaskets function as both environmental seals and corrosion prevention components at electrical interfaces. The flexibility and material conformity of polyurethane allow these gaskets to maintain sealing performance under vibration, pressure differentials, and thermal cycling commonly experienced at connector locations.

• Moisture and Fluid Resistance. Helps prevent corrosion caused by water intrusion at connector interfaces.
• Vibration Tolerance. Maintains seal integrity under continuous mechanical stress.
• Thermal Stability. Accommodates expansion and contraction without compromising the seal.
• Consistent Surface Contact. Die-cut geometry ensures proper sealing around connector hardware.

Pre-Cured Design for Rapid Installation and Clean Removal

HI-TAK connector gaskets are supplied pre-cured to support fast installation and immediate return to service. The Apply and Fly TM design eliminates cure time, mixing, and post-installation cleanup. During inspections or repairs, connector gaskets can be removed cleanly with minimal residue, simplifying maintenance procedures.

• No Cure Time Required. Reduces installation and troubleshooting time.
• Clean Removal. Minimizes surface preparation during reinstallation.
• Material Compatibility. Suitable for use on metal, composite, and painted surfaces.

Connector Gaskets for Application-Specific Requirements

Av-DEC connector gaskets are available in a wide range of sizes and configurations to fit common aerospace connector standards. Custom die-cut connector gaskets can also be developed to support unique connector geometries, penetration layouts, or aircraft-specific requirements.

Typical connector gasket applications include:

• Electrical and Avionics Connectors
• Pressure Bulkhead Penetrations
• Panel and Equipment Pass-Throughs
• Black Box and Electronics Interfaces
• Connector Sealing in Lieu of Sealant

If a standard connector gasket does not meet your application requirements, Av-DEC engineers are available to evaluate the installation and recommend a custom solution.